Choosing the Right EHT Controller for Your System

An EHT Controller - MSCP Ltd Heat Management Solutions

When it comes to optimizing your industrial heat trace system, choosing the right EHT controller—also known as a heat trace controller—is critical. These controllers are the brains of your operation, ensuring that electric heat tracing is consistent, safe, and efficient across all applications, from pipe freeze protection to temperature maintenance.

A reliable heat tracing controller provides:

  • Accurate power control to EHT panels based on programmable setpoints

  • Ground fault protection as per Canadian Electrical Code (CEC)

  • Real-time alarms for component or system failure

 

Quick Answer: What Is the Best EHT Controller?

The best heat trace controller depends on your project’s scale, circuit count, and energy requirements. For high-capacity sites, a multi-circuit EHT controller or custom PLC-based heat tracing controller delivers maximum flexibility and integration.

 

What Types Of EHT Controllers Are Available?

Choosing the right EHT controller starts with understanding your options. Below are the four most common types of heat trace controllers used in industrial applications:

1. Single/Two-Circuit Heat Trace Controllers

These compact and cost-effective EHT controllers are ideal for small-scale applications. They offer ground fault protection, full alarm functionality, and are often stocked at local wholesalers.

2. Multi-Circuit Heat Trace Controllers

Designed to manage dozens of circuits—often up to 72—these heat trace controllers are microprocessor-based and ideal for large operations. They require configuration via software but offer comprehensive control.

3. Contactor Panels

These EHT panels offer basic control with minimal programming. While they don’t support advanced alarms or network monitoring, they’re affordable and easy to replace or scale.

4. Custom PLC Heat Tracing Controllers

Fully programmable, network-ready, and ideal for DCS or SCADA integration, these EHT controllers are built for complex systems and large facilities. They can be customized to integrate with plant-wide automation.

 

Pros and Cons of Each EHT Controller Type

 

EHT Controller TypeProsCons

 

 

 

 

Single/Two Circuit

  • Small footprint
  • Typically stocked at several wholesalers or by manufacturers
  • Have a full range of alarms
  • Can be monitored on a dedicated EHT supervisory network
  • Built-in ground fault protection
  • Able to have line sensing or ambient control
  • High cost per EHT circuit
  • Programming and navigating the controller on the face plate may not be user friendly
  • High-cost replacement parts in case of failures

 

 

 

Multi-circuit

  • Large circuit capacity
  • Has a full range of alarms
  • Can be monitored on a dedicated EHT supervisory network
  • Built-in ground fault protection
  • Ability to have line sensing or ambient control
  • High cost per EHT circuit
  • Typically require a computer for the configuration of circuits
  • Custom ordered, long lead time items
  • High-cost replacement parts in case of failures

 

 

 

 

Contactor Panel

  • Large circuit capacity
  • Low cost per EHT circuit
  • Little to no programming requirements
  • Replacement parts readily available at electrical wholesalers
  • Shorter lead time
  • Limited alarm functions
  • Can’t be monitored on a dedicated EHT supervisory network
  • Ambient control only causes increased energy consumption
  • Can have issues with inrush current when the entire panel energizes at once

 

 

 

 

Custom PLC Controller

  • Large circuit capacity
  • Has a full range of alarms (customizable based on needs)
  • Can be monitored on plant DCS via ethernet or Modbus connection
  • Replacement parts readily available at electrical wholesalers
  • Ability to have line sensing or ambient control
  • Shorter lead time
  • Circuits can be controlled based on other process information on your network
  • Can’t be monitored on a dedicated EHT supervisory network
  • May require paid software for future expansion/modification of controller

 

What to Consider When Choosing the Right Heat Trace Controller

Selecting the ideal EHT controller or heat tracing controller goes beyond technical specs. Here’s what you should evaluate:

1. Area Classification

Hazardous zones require heat trace controllers with line-sensing capability to minimize MI cable sheath temperatures and meet compliance.

2. Network Compatibility

Your EHT panel must align with your facility’s infrastructure. Whether you use Ethernet, Modbus, or another protocol, ensure your heat trace controller supports seamless communication.

3. Maintenance Strategy

If your team doesn’t monitor alarms, some controller features may be unnecessary. Choose a heat tracing controller that matches your actual operations plan.

4. Energy Management

Controlling energy consumption is critical. Some EHT controllers allow for more efficient heating based on real-time data, which can be vital in facilities with limited or self-generated power.

FAQ: Heat Trace Controllers & EHT Panels

Q: What does an EHT controller do?
A: An EHT controller powers and manages electric heat trace circuits. It provides temperature control, fault detection, and alarm feedback to ensure safety and efficiency.

Q: How do I choose the best heat trace controller?
A: Consider your system size, number of circuits, energy usage, safety classification, and your facility’s network and maintenance capacity.

Q: What’s the difference between an EHT panel and a heat trace controller?
A: An EHT panel is the hardware enclosure housing electrical components. A heat trace controller is the logic system or unit that manages power and data in that panel.

Q: Can a heat trace controller be integrated with SCADA?
A: Yes, especially custom PLC-based EHT controllers, which can communicate over Modbus or Ethernet with SCADA and DCS systems.

READ MORE – Our Services

 

Why MSCP is Canada’s Leader in Heat Trace Controllers

If you need help choosing the right heat trace controller, MSCP is your partner in full-system heat trace solutions. We don’t just sell parts—we design, build, commission, and maintain complete heat management systems across Canada.

From our custom workshops in Alberta and Ontario, we manufacture and ship premium EHT controllers, EHT panels, and heat tracing systems tailored to your site requirements. Our solutions are engineered to avoid downtime, protect your processes, and withstand harsh climates.

 READ MORE – Keeping Local Heat Management System Manufacturing In Canada

Get Custom Heat Trace Solutions from the Experts

Ready to find the perfect heat trace controller for your system? Contact MSCP today for custom EHT panel design, controller selection, and expert support.

Request a Quote

Related Articles

Ready to learn more?

Discover how MSCP can help solve your biggest heat management challenges.

Simply fill out the form below and we’ll be in touch!

Contact Us